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Our production facility in Poland

 

Our production facility in Rypin, Poland, is 60 km (37 miles) from the A1 Autobahn in the heart of Poland between Warsaw (170 km / 106 miles) and Gdańsk (200 km / 124 miles)

Rypin is approximately 2 and a half hours away from the Lech Wałęsa Airport in Gdańsk and Chopin Airport in Warsaw

- a central location in Poland


- fast connections to Europe on the A2 Autobahn from Warsaw to Berlin


- The serial production of the transport systems developed at our Erasbach headquarters takes place at our Rypin facility.


- The surface area covered by the production facility is 15,000 m2 - including production and storage halls


- The total site area is 50,000 m2, meaning there is plenty of space for further development and new investments

 

- Around 240 people are employed here, the majority as production workers


- qualified welders, mechanics, CNC specialists, paint shop workers


- serial production is overseen and managed by a team of 5 engineers.

     

Our production facility in Poland has been awarded the following certificates:

1. Certificate for manufacturing qualifications for the welding of steel in accordance with DIN 18800-7:2008-11, class D

 


2. Inspection as a welding shop in accordance with DIN EN ISO 3834-2


(TÜV Rheinland  D-51105 Cologne)

   

Our production facility in Poland includes the following equipment:

- Hydraulic presses with 250 t pressure, mechanical press brake (also CNC) with 250 t pressure and working length of 3,150 mm

 


- Silt roller conveyor blast machine 1,600 x 700 mm

 


Yoki Star coating and drying chamber for electrostatic wet coating

   

Future investments:

 

- New paint shop - surface area of 3,600 m2

 


- Modern, fully automatic SuperCube plastic chamber paint shop for powder coating from J. Wagner GmbH, to enable coating of frames up to 3,000 x 1,500 x 1,800 mm (opening week 43/2013)

 

- Coating capacities - approx. 150 t steel constructions in 24 hours
e.g. 700 special load carriers with dimensions of 2,400 x 1,240 x 1,500 mm and individual weights of approx. 200 kg

 

NEW 3,600 m2 HALL - WAGNER SUPERCUBE PLASTIC CHAMBER POWDER COATING PAINT SHOP


OPENING WEEK 43 / 2013


 

NEW ASSEMBLY HALL 2,600 m2 - already in use

 

Floor plan and side views

 

Strategic local partners

- Galvanic zinc coating shop - at our Rypin production facility


- ZinkPower Polska sp. z o.o.- hot-dip galvanising shop KOPF Holding GmbH in Konin - 140 km / 87 miles


- ZWM TERMETAL - hot dip galvanising shop in Grudziądz - 80 km / 50 miles


- PVC coating - in Rypin


- Manufacturers of precision lathed and milled parts

 

Capacities:

 - 240 highly-qualified and experienced employees


 - Modern manufacturing equipment


 - 15,000 m2 production halls


 - 800 m2 offices and social rooms


 - 50,000 m2 site area


 - 5,000 - 6,000 tons of steel per year


 - 30,000 - 60,000 steel load carriers per year